Let me explain to you about the electronic wire processing process

Summary of electronic wire processing technology

The production of electronic wire processing is divided into steps such as acceptance, cutting, stripping, stranding, riveting, assembly, testing and packaging. There are several key technologies in these steps that need to be paid attention to, namely wire opening, crimping and pre-assembly. , final assembly, silicon wire processing companies must control the quality of wire processing products, paying special attention to the steps of wire opening, crimping, temporary installation, and final assembly.

Part of electronic wire processing and production:

1. When cutting the wire, the length tolerance range needs to be controlled within the minimum range.

2. When peeling wires, in addition to paying attention to the length, the internal core wires should also be free from damage.

3. The stripping length of the wire connected to the terminal needs to comply with the specifications of the terminal.

4. It is required to immerse tin, and there will be no sweeping, split ends, large heads, etc.

5. The tensile force of the stamped terminals meets the requirements, and the appearance must not be defective.

6. Pay attention to pre-welding, pre-welding, leakage welding, mis-welding and other problems when inserting the insert case to avoid insertion errors and inability to insert.

7. The size and technology of the external sleeve of the wiring harness meet the usage requirements. Wire processing

8. Conduct testing and visual inspection on wire harness products.

9. When packaging wire harnesses, pay attention to reasonable safeguards to avoid accidental defective products.

Key links in electronic wire processing and production:

1. Line opening process

The accuracy of the line opening process is directly related to the overall progress of production. If there is an error, especially if the line opening size is short, it will lead to rework of all stations, which is time-consuming and affects production efficiency. Wire processing

2. Crimping process

Crimping: Determine the crimping parameters according to the terminal type required by the drawing, and prepare a crimping work instruction. If there are special requirements, indicate them in the process documents and train the staff.

3. Pre-assembly process

Pre-assembly process: Preparing operating instructions for the pre-assembly process can effectively improve the overall assembly efficiency. Generally speaking, complex wire harnesses are equipped with pre-assembly stations. Wire processing

4. Final assembly process

Based on the assembly tray designed by the product development department, design the specifications and dimensions of the assembly equipment and material boxes, and affix the numbers of all assembly sheaths and accessories on the material boxes to improve assembly efficiency.

Okay, that’s all for today. Have you learned any new knowledge through this explanation? In addition, our company mainly sells 3C certified wires, UL wires, USB data cables, coaxial cables, flat cables, and car connections. Wires, wires and cables, and wire processing, if you have any needs, you can consult our company. Well, I wish everyone a happy life and a good mood every day.